Our EDM & WEDM Consumables & Spare Parts

We offer a comprehensive range of EDM and WEDM machine consumables and parts to keep your operations running at peak efficiency.

High-Performance Molybdenum Wire for EDM & WEDM

Ox Machine Solutions is your trusted supplier of premium Molybdenum wire, essential for precision Electrical Discharge Machining (EDM) and Wire Electrical Discharge Machining (WEDM) applications. Our extensive range ensures optimal performance, high accuracy, and reliable results for various industrial cutting needs.

Why Choose Molybdenum Wire for Your EDM Needs?

Molybdenum wire is a superior choice for many EDM and WEDM applications due to its unique properties that enable precise and efficient machining.

  • Outstanding High-Temperature Performance: Maintains integrity and cutting efficiency even under the extreme heat generated during EDM processes.
  • High Hardness & Wear Resistance: Ensures longer tool life and consistent cutting accuracy, reducing the need for frequent wire changes.
  • Excellent Electrical Conductivity: Facilitates efficient spark erosion, leading to faster cutting speeds and improved surface finishes.
  • High Corrosion Resistance: Withstands aggressive dielectric fluids, ensuring stable performance over time.
  • Effective Thermal Conductivity: Helps dissipate heat rapidly from the cutting zone, preventing thermal distortion and improving precision.
  • Superior Ductility & Lower Density: Compared to tungsten, Molybdenum offers better ductility, making it less prone to breakage, and its lower density can be advantageous in certain applications.
  • Versatile Material Compatibility: Highly suitable for cutting a wide range of materials including die steel, hard alloy copper, and aluminum, making it a versatile choice for diverse industrial needs.
Assortment of Molybdenum EDM Wires for precision machining

Our Range of Molybdenum Wires

We stock a variety of Molybdenum wire brands and diameters, including popular 0.18mm Molybdenum wire, to meet your specific machining demands. Click on a product below to learn more and enquire.

Great Wall EDM Molybdenum Wire 0.18mm

Great Wall Molybdenum Wire

Brand: Great Wall

Material: Molybdenum

Length: 2000m/2400m

Diameter: 0.18mm

Chemical Composition: Mo:>99.95%

Package: Vacuum plastic bag + curtain

Place of Origin: Great Wall Zigong cemented Carbide Co., Ltd, China

Application: EDM wire cutting. Suitable for cutting all kinds of die steel, hard alloy copper, aluminum and other materials.

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JDC Green Molybdenum Wire 0.18mm

JDC Molybdenum Wire

Brand: JDC Guangming Moly Edm

Material: Tungsten carbide WC+Co

Length: 1200m/2000m

Diameter: 0.1/0.18/0.2/0.3mm

Chemical Composition: Mo:>99.5%

Package: Vacuum plastic bag + curtain

Place of Origin: China

Application: EDM wire cutting. Offers high efficiency for various materials.

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MIMY Molybdenum Wire 0.18mm

MIMY Molybdenum Wire

Brand: MIMY

Material: Molybdenum

Length: 2000m

Diameter: 0.18mm

Chemical Composition: Mo:>99.5%

Tension: 55 N

Package: Vacuum plastic bag + curtain

Place of Origin: China

Application: EDM wire cutting

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Xiang Molybdenum Wire 0.18mm Japanese high efficiency

XIANG Molybdenum Wire

Material: Molybdenum

Length: 2000m

Diameter: 0.18mm

Chemical Composition: Mo:>99.97%

Tensile Strength: 700-900 Mpa

Package: Vacuum plastic bag + curtain

Place of Origin: Xiang, Japan

Application: EDM wire cutting. Japanese high efficiency EDM wire.

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Hongalu Molybdenum Wire 0.18mm

HONGALU Molybdenum Wire

Brand: Xiamen Homglu

Material: Molybdenum

Length: 1000m/2000m

Diameter: 0.18mm

Chemical Composition: Mo:>99.95%

Density: 10.2g/m3

Package: Vacuum plastic bag + curtain

Place of Origin: Xiamen Honglu Tungsten Molybdenum Industry Co. Ltd, China

Application: EDM wire cutting

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DIAMOND Molybdenum Wire 0.18mm Black Diamond

DIAMOND Molybdenum Wire

Brand: Nan Zuan

Material: Molybdenum

Length: 1200m/2000m

Diameter: 0.18mm

Chemical Composition: Mo:>99.95%

Tensile Strength: 2000N/mm2

Package: Vacuum plastic bag + curtain

Place of Origin: China

Application: EDM wire cutting. Also known as Black Diamond Molybdenum Wire.

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Common Molybdenum Wire Diameters We Supply

We stock a variety of diameters to meet the diverse needs of precision EDM and WEDM applications, ensuring you have the right wire for every job.

  • 0.1mm Molybdenum Wire: Ideal for ultra-fine cutting and intricate details.
  • 0.18mm Molybdenum Wire: The most common and versatile diameter for general-purpose precision cutting.
  • 0.2mm Molybdenum Wire: Offers a balance of speed and precision for various applications.
  • 0.25mm Molybdenum Wire: Suitable for faster cutting and larger workpieces.
  • 0.3mm Molybdenum Wire: For robust cutting and applications requiring higher material removal rates.

Benefits of Sourcing Molybdenum Wire from Ox Machine Solutions

  • Uncompromising Quality: All our Molybdenum wires adhere to the most rigorous international standards, ensuring exceptional performance and unwavering reliability in your EDM operations.
  • Expert Collaboration & Customized Solutions: Our team works closely with you to understand your specific machining needs, providing expert advice and helping you select the ideal Molybdenum wire for optimized results.
  • Enhanced Precision & Peak Performance: By supplying only high-grade Molybdenum wire, we empower your machines to achieve unmatched precision, superior surface finishes, and consistent peak performance.
  • Strategically Located in Bengaluru, Serving All of India: Our presence in Bengaluru ensures efficient logistics and prompt delivery of Molybdenum wire across the entire Indian subcontinent.

Frequently Asked Questions about Molybdenum Wire

Q: What is Molybdenum wire used for in EDM?

A: Molybdenum wire is primarily used in Wire Electrical Discharge Machining (WEDM) for cutting hard materials like die steel, hard alloy copper, and aluminum with high precision and excellent surface finish. Its high tensile strength and resistance to breakage make it ideal for intricate cuts.

Q: How does Molybdenum wire compare to Brass wire for EDM?

A: Molybdenum wire generally offers higher tensile strength, better resistance to breakage, and superior cutting performance on very hard materials compared to brass wire. It's often preferred for applications requiring extremely high precision and fine surface finishes, while brass wire is more cost-effective for general-purpose cutting.

Q: What diameters of Molybdenum wire do you offer?

A: We offer a comprehensive range of Molybdenum wire diameters, including 0.1mm, 0.18mm, 0.2mm, 0.25mm, and 0.3mm, to cater to various machining requirements from ultra-fine cuts to more robust material removal.

Q: How can I choose the right Molybdenum wire for my application?

A: Choosing the right Molybdenum wire depends on factors like the material to be cut, desired surface finish, cutting speed requirements, and machine type. Our technical experts can provide personalized recommendations based on your specific needs. Feel free to contact us for guidance.

Need a Specific Molybdenum Wire or Other EDM Consumables?

Contact us today to discuss your requirements or explore our full range of EDM solutions.

Special Working Fluids / Coolants for WEDM

Maximize Precision with JR3A, JR1A & DIC 206 EDM Coolants. Engineered for die steel up to 500mm, our EDM Coolant Gel—featuring JR3A WEDM Coolant Gel, JR1A WEDM Coolant Gel, and DIC 206 EDM Coolant Oil—ensures precise, clean cuts, superior heat dissipation, and longer tool life for your Wire EDM machining needs.

JR1A WEDM Coolant Gel

JR1A WEDM Coolant Gel

Brand: Jiarun

Grade: Synthetic

Packing Size: Liquid using steel bucket (18 KG)

Benefits: Uniform and white finish surface without black & white stripe normally seen (cleaned by kerosene).

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JR3A WEDM Coolant Gel

JR3A WEDM Coolant Gel

Brand: Jiarun

Grade: Synthetic

Packing Size: 2KG Special Plastic Bottle 18KG/BOX, (2x9 bottles)

Physical State: Gel Ointment

Proportion: 1:40~50

Benefits: Best for achieving superior surface finishes on machined parts.

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DIC 206 EDM Coolant Oil

DIC 206 EDM Coolant Oil

Packaging Size: 5 Liter

Base Oil: Highly refined mineral oil with low viscosity and high purity.

Additives: Formulated for optimal heat dissipation and extended tool life.

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Guide Wheel & Pulley Assembly

This guide wheel assembly is a crucial component for your Wire Electrical Discharge Machining (WEDM) machine. It plays a vital role in maintaining precise wire control and stability during the cutting process. Guide wheel Pulley assembly is made up of guide wheel, bearings brass seat, nut and end cup. Please measure and request with the diameter and length of pulley assembly without end cover.

Ying Chuang Guide Wheel / Pulley Roller Assembly

Guide Wheel / Pulley Roller Assembly

Brand: Ying Chuang

Material: Brass, Copper

Types: Normal, Waterproof

V-shape groove: Radial & axial runout less than 0.004mm

Packaging: One piece in a plastic box

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Ying Chuang Single Side Guide Wheel / Pulley Assembly

Single Side Guide Wheel / Pulley Assembly

Brand: Ying Chuang

Material: Brass, Copper

Shape: Single size

V-Groove: Radial & axial runout <0.004mm

Units for Sale: Individual item

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Diamond Pully CR12 Guide Wheel

CR12 Guide Wheel

Brand: Diamond Pully

Material: CR12 steel

Shapes: Available in Single and Double sizes

V-shape groove: Radial & axial runout less than 0.004mm

OD: 32mm, 40mm & 42mm

Units: Sold individually

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WEDM Spare Parts

NMB 625ZZ WEDM Bearings

High-Precision Bearings (625ZZ)

Brand: NMB (Minebea Mitsumi, Japan)

Bearing Type: EMQ (low noise level)

Lubricant: LY121 (Grease: ester oil + lithium soap thickener)

Operating temperature range: -40 to +120°C (-40 to +248°F)

RPM rating: 40,000

Bore: 5mm (metric M5), OD: 16mm

Width: 4mm

Material: Chrome Steel SAE-52100

Description: Essential for smooth wire movement and machine longevity.

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WEDM Power Feed Contacts

Power Feed Contacts

Characteristics: High hardness, high density, smooth surface

Materials: Cemented Carbide, Tungsten

Inner Hole: ID 6mm, 8mm, 10mm

External Dimensions: 10x10x10, 12x12x12, 12x12x19, 14x14x8, diameter 14x16, 16x16

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Precision Wire Guides for WEDM

Precision Wire Guides

Materials: Brass, Ruby+Diamond, Ceramic+Diamond

Sizes: 0.192mm, 0.195mm, 0.215mm

Description: Critical for maintaining wire accuracy and straightness during high-speed reciprocating operations, improving surface finish and precision.

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WEDM & EDM Filters Made in India

WEDM & EDM Filters

Application: CNC Wire Cut Medium Speed Machine

Dimensions (L*W*H): 150*33*350 / 150*33*450

Filtering Area: 15-18㎡

Lifetime: 700-900 hours

Pressure Resistance: 198kpa-298kpa

Filter Paper: 1μm & 5μm High-quality polypropylene/glass fiber

Net Weight: 1.2kg

Country of Origin: Made in India

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WEDM Drum Screw and Nut Assembly

WEDM Drum Screw and Nut Assembly

Type: Screw

Material: Steel, Iron and Brass

Total Length: 416mm

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Brass Electrode Tube for EDM Drilling

Brass Electrode Tube

Application: EDM Drilling Machine

Shape: Tube

Material: Brass and Copper

OD: 0.3mm to 6mm

Chemical Composition: Brass / Copper

Packing: 1 tube

Size: Single hole and Multi Hole

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Brass Water Stopper Nozzle for CNC Machine

Brass Water Stopper Nozzle

Brand Name: Water Nozzel

Application: Used with water panel for CNC machine

Material: Brass

Dimensions: Bottom 20* Top 23* Height 13* Hole12

Shape: Open

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EDM Wire Cut Stepper Motor

EDM Wire Cut Stepper Motor

Type: Stepper motor

Application: Suitable for all kinds of EDM machines (HS)

Phase: Five-phase

Class of insulation: Class E

Voltage: 24V

Holding Torque: 2.15kg.cm

Weight: 2.5kgs

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Brass EDM Wire Types

We offer a variety of Brass EDM Wires, each designed for specific applications to ensure optimal performance and cost-effectiveness in your EDM operations. Choose the right wire for your precision and speed requirements.

Plain Brass EDM Wire

Plain Brass EDM Wire

Advantages: Cost-effective, good general-purpose cutting.

Applications: General machining, large workpieces.

Tensile Strength: 500-700 N/mm²

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Coated Brass EDM Wire

Coated Brass EDM Wire

Advantages: Improved cutting speed, enhanced accuracy, better flushing.

Applications: High-speed machining, critical components.

Tensile Strength: 700-900 N/mm²

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Soft Brass EDM Wire

Soft Brass EDM Wire

Advantages: Flexible, good for intricate shapes, less wire breakage.

Applications: Taper cuts, small radii, delicate parts.

Tensile Strength: 400-600 N/mm²

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Half-Hard Brass EDM Wire

Half-Hard Brass EDM Wire

Advantages: Good balance of strength and flexibility.

Applications: General-purpose machining, medium complexity.

Tensile Strength: 600-800 N/mm²

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Hard Brass EDM Wire

Hard Brass EDM Wire

Advantages: High tensile strength, ideal for robust cutting.

Applications: Deep cuts, hard materials, roughing operations.

Tensile Strength: 800-1000 N/mm²

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